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2024-10-21
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编者按
开展“无废工厂”建设，是推动形成绿色生产方式的重要途径，是工业领域全面落实“无废”发展要求的重要抓手，也是全面系统建设“无废城市”的重要内容。为做好“无废工厂”建设工作，济南市积极谋划、大胆探索，出台建设指南，打造建设样板，于2024年3月公布《济南市“无废工厂”建设名单（第一批）》。在全市工业领域形成“以点带面，示范引领、整体提升”的效应，激发全市工业企业“无废工厂”建设热情，推动工业领域“无废”发展。今天，介绍斯凯孚（济南）轴承与精密技术产品有限公司“无废工厂”建设经验。
斯凯孚（济南）轴承与精密技术产品有限公司（以下简称“斯凯孚”），创立于2011年，坐落于济南市高新技术开发区。主要生产圆锥滚子轴承、卡车轮毂单元、球面滚子轴承、塑料保持架和隔圈等产品。广泛服务于商用车、卡车、工程机械、工业传动等行业客户，覆盖中国、亚洲及世界范围内的工业市场和汽车市场。斯凯孚积极贯彻无废理念，响应全市“无废细胞”工程建设要求，以“智能”和“清洁”为自身发展方向，致力于无废工厂建设。通过一系列创新举措，实现了固废减量、资源高效利用与节能降碳等目标，推动企业的绿色可持续发展。
创新工艺 固废减量
斯凯孚不断深化内部创新，优化设备改进工艺，研发双分离技术系统，建立切削液、超精油及清洗液的集中供液循环系统，使废油废液进入各自循环系统，经过滤及处理循环至车间再利用，实现了无废油废液产生。这一闭环再生的过程，不仅减少了新化学品的消耗量与添加量，也从源头上阻断了废油废液类危废的产生，每年减少产生量约1000吨，节约成本约130万元。同时，工厂积极推行固体废物循环利用策略，聚焦于轴承包装材料的优化与重生，特别是旧围板箱、托盘及流转箱，从工厂包装运输到客户端使用完成后回到工厂，实现持续流转使用。据统计，相比传统的一次性包装方式，该策略使包装材料的消耗量降低了约80%至90%。
节能降碳 绿色发展
斯凯孚充分利用工厂内空间构建了分布式智能光伏发电系统，总投资高达1500万人民币，装机容量3.8兆瓦，自发自用，余电上网，每年增加绿电380万千瓦时，年用电成本降低25%；为了实现绿色供暖，斯凯孚引入地源热泵技术，该技术利用地下恒温层的热能进行供暖，不仅减少了对化石燃料的依赖，还提高了供暖制冷效率，降低碳排放，实现制冷制热过程中的能耗降低30%；为进一步推动绿色低碳发展，斯凯孚进行绿色电力采购，保证总绿电比占企业总用电量的60%；斯凯孚规划并建设智慧能碳监控和管理系统，该系统能够实时监控和分析工厂的能源使用情况和碳排放数据，通过系统优化和数据分析，实现能耗和碳排放的精准控制，提高能源利用效率，年降耗达5%。这些项目的实施不仅提高了企业的生产效率，还显著降低了能源消耗和碳排放，为工厂带来了可观的经济效益和环境效益。
强化宣传 营造氛围
斯凯孚通过制作“无废工厂”专题展板、标语、海报以及知识分享中心，积极推进和落实固废管理要求，宣传无废理念。厂内执行定点就餐、使用可回收餐具和推广光盘行动的方式践行绿色生活理念；制定垃圾分类投放指南，指导员工正确分类投放垃圾，对生活垃圾实行定点分类投放；同时在全公司范围内开展“无废工厂行动派”，号召公司全员参与“无废工厂”建设，积极学习环保知识，提升环保意识，将无废理念融入日常工作的方方面面。此外，斯凯孚通过举办各种形式的环保宣传活动、培训讲座和实践活动，激发员工的环保热情与创造力，让绿色成为企业文化的重要组成部分，并鼓励员工提出创新性的环保建议和方案，为“无废工厂”建设贡献智慧和力量。
（来源：济南市生态环境局）
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